Practical example

LogDesignBuild Suhl. Small-diameter timber in the educational-digital chain of forestry, design and construction

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Prof. Frank Bauer
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As part of an interdisciplinary teaching partnership between Erfurt University of Applied Sciences and the Bauhaus-Universität Weimar, the LogDesignBuild Suhl project is exploring the use of digital methods in architecture and the practical application of small-diameter timber (pine). Digital technologies are utilised throughout the entire process chain – from robot-assisted site surveying and timber harvesting, through simulation and digital prefabrication, to AR-assisted assembly. The project integrates innovative media, teaching formats and emerging technologies into the curricula of both universities. The focus is on the development and construction of a flexural-elastic lattice shell as a demonstrator for new approaches in small-diameter timber construction. This experimental implementation not only yields new technological insights but also serves as a pedagogical stimulus for the regional educational landscape.

 

The challenge of teaching

To date, students have often lacked an interdisciplinary perspective on the sensible use of waste wood stocks for local, value-adding applications. Teaching at architecture and design faculties usually deals with issues of raw material extraction, design and construction separately from one another. As a result, students lack the integrated skills needed to experience the entire process – from forest inventory and digital planning through to actual implementation – as a coherent chain. Furthermore, despite its engineering advantages, thinning wood is rarely used in construction practice and is usually only utilised for thermal energy or processed into wood fibre. New teaching approaches are therefore needed to break down these disciplinary barriers and teach students how to utilise small-diameter timber as a practical, climate-relevant resource, thereby preparing them for innovation in sustainable value chains within the construction sector.

 

 

Goals of your practical example

LogDesignBuild Suhl aims to test a seamless, didactic-digital process chain – from raw material extraction through to assembly – and to integrate it into teaching. The focus is on interdisciplinary collaboration between forestry, design and construction, with the aim of providing students with fabrication-related insights into the interplay between design, assembly and material behaviour. At the same time, it aims to facilitate the creative exploration of space, form and structural analysis using hybrid and digital tools. This cross-university real-world laboratory also serves as an incubator for sustainable, digital timber construction and as a starting point for a regional timber value chain.
The individual objectives of the cooperation partners also include further developing hybrid manufacturing methods, as well as developing AR-supported assembly processes and modelling digital construction processes.

Prerequisites for implementation

The implementation of LogDesignBuild Suhl can draw on preparatory work and existing infrastructure at both partner universities. Preparatory work carried out by students on LogDesignBuild projects, as well as on the collection and processing of waste wood, forms the conceptual and methodological basis of the project. Furthermore, the partner universities have the necessary personnel, equipment and infrastructure in place to construct the 6×6 m Hypar lattice-shell demonstrator in Suhl-Nord – these include, in particular, a mobile workshop, a robotic milling machine and an AR headset with the relevant software. The project is integrated into the curriculum via existing courses at FHE and BUW, enabling direct incorporation into current degree programmes.

Procedure

The project was implemented through three coordinated seminars at both partner universities and follows a continuous digital-physical process chain from the forest to the building.

The first phase focuses on the development of preliminary designs: as part of an internal, competitive process within the seminar, students work in groups to produce iterative designs, which are then discussed and refined collectively as the course progresses. From these proposals, a winning project is selected, which is then collaboratively refined in greater detail and developed for implementation.

In the second phase, which runs partly in parallel, the focus is on digital inventorying in the forest: Suitable small-diameter logs are identified in terms of geometry, curvature and diameter – aided by AR-supported selection procedures that superimpose digital 1:1 models directly onto the forest stand, thereby building on historical, template-based methods of timber selection. All the logs used have a diameter of less than 15 cm and would not have been used for structural purposes in the conventional construction industry. The selected logs are harvested locally, manually debarked and sorted by diameter and curvature, with thicker, straighter logs (≥120 mm) allocated to primary load-bearing structures and thinner logs (80–100 mm) to secondary components or cladding

In the third phase, which focuses on design and simulation, the recorded material properties are incorporated into a parametric model (Grasshopper, D.I.E. structural analysis software), which controls structural calculations, grid density and component distribution based on the actual timber qualities. Iterative prototyping – from sketches through to physical models and 1:1 connection details – ensures close feedback between material behaviour and digital design.

The fourth phase, fabrication and assembly, takes place on site as part of a multi-day design-build workshop, for which participants have received preparatory training through seminars: Following AR-assisted positioning of the foundations, the edge beams and posts are first erected using the strongest logs, followed by the layer-by-layer, self-supporting construction of the lattice framework without additional scaffolding. The AR overlay guides the students step by step through the complex assembly sequence. Finally, exposed end-grain surfaces are treated with natural oil to protect the structure from the elements. A similar demonstrator (6×6 m) was completed by a team of six students in the preceding project within just four days – proof of the format’s practical viability within a compact teaching period.

This phased approach combines initial data collection, iterative design development, digital simulation and AR-supported implementation into a coherent educational sequence that provides students with practical insight into all stages of the value chain for timber.

Material for the practical example

Vater, G., Wooden Architecture. A tongue-twister of a roof that’s quite something, inSuedThueringen 22 September 2024, https://www.insuedthueringen.de/inhalt.holz-architektur-ein-zungenbrecher-dach-das-es-in-sich-hat.61c14374-a9f2-4f22-a958-20bc02ec40b7.html

Kirschnick, L., V. Gladitz, P. Su Ko, T. Pearce, J. Willmann and F. Bauer, ‘Design and fabrication of wooden grid shells using small-diameter timber’. In International Association of Shell and Spatial Structures (IASS) 2025 Conference Proceedings. The Living Past as a Source of Innovation.

Outcome of the project seminar „Rethinking Wood“
Paper: „Design and fabrication of wooden grid shells using small-diameter’
timber „

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